In terms of leakage, leakage in our factories usually accounts for 20-40% of the gas supply, and can be as high as 50% in poorly managed factories. At the plant, it is not practical to completely stop the leak. Even with a massive containment campaign, the leak can reappear six months later. Therefore, for enterprises, plugging work should be normalized, it must be implemented as a daily work, so as to dynamically control the leakage at a minimum level.

Project start time: July 2019

Customer name: a tire enterprise;

Customer information: The electricity cost of the compressed air system of the customer is more than 20 million yuan/year. The forming and vulcanization process of the tire manufacturing industry uses more concentrated gas, and the hose joint, solenoid valve and FRL triplet are very intensive. After a certain number of years, the leakage situation begins to become serious. Due to the loud noise on site, there are many dew points. Without the assistance of equipment, it is impossible to quickly and accurately find the dew point and mark it.

Contents of transformation and energy saving effect achieved:

Through the use of ultrasonic imaging leak detector and supported by the correct leak management system. This includes full staff training, awareness raising and ongoing leak detection and remediation.

By comparing the original unit of air compressor power consumption/tire output, the energy consumption of air compressor decreased by 25% from July 2019 to August 2020.